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Choosing the Right Manufacturing Process: FDM, SLA, or CNC

A step-by-step guide to choosing between FDM, SLA, and CNC based on your part's purpose, material, and tolerance.

FDMSLACNCProcess Selection

Intro

The same part can often be made with more than one process; the right question is not "which is possible" but "which fits the purpose." This guide helps you settle the process decision before creating an RFQ.

Prerequisites

  • The part's purpose should be clear: visual, functional, or fit-check.
  • Expected quantity and budget range should be known.
  • Critical dimensions and tolerance expectations should be identified.

Steps

  1. Classify the purpose. FDM or SLA suit visual prototypes and concept models; CNC stands out for load-bearing, precisely fitted parts.
  2. Assess the detail level. If you need sub-0.5 mm embossing, fine text, or sharp edges, consider SLA.
  3. Check the material requirement. If metal is mandatory, choose CNC; if a thermoplastic is enough, FDM works; if surface and detail come first, resin fits.
  4. Match tolerance to process. General-purpose FDM sits around ±0.2–0.5 mm, while much tighter tolerances can be economical with CNC.
  5. Factor in quantity and lead time. A single prototype starts fastest with 3D printing; as quantity grows, CNC or molding can lower unit cost.
  6. If unsure, leave the process open in the RFQ and describe the purpose; Creators can quote with a process recommendation.

Common Pitfalls

Conclusion

Process selection is a decision across purpose, material, tolerance, and quantity. Carry the context into the RFQ and Fabberworks Creators will settle the best-fit process with you.