Choosing the Right Manufacturing Process: FDM, SLA, or CNC
A step-by-step guide to choosing between FDM, SLA, and CNC based on your part's purpose, material, and tolerance.
Author: Fabberworks Editorial Updated: 2026-07-15 6 min read
FDMSLACNCProcess Selection
Intro
The same part can often be made with more than one process; the right question is not "which is possible" but "which fits the purpose." This guide helps you settle the process decision before creating an RFQ.
Prerequisites
- The part's purpose should be clear: visual, functional, or fit-check.
- Expected quantity and budget range should be known.
- Critical dimensions and tolerance expectations should be identified.
Steps
- Classify the purpose. FDM or SLA suit visual prototypes and concept models; CNC stands out for load-bearing, precisely fitted parts.
- Assess the detail level. If you need sub-0.5 mm embossing, fine text, or sharp edges, consider SLA.
- Check the material requirement. If metal is mandatory, choose CNC; if a thermoplastic is enough, FDM works; if surface and detail come first, resin fits.
- Match tolerance to process. General-purpose FDM sits around ±0.2–0.5 mm, while much tighter tolerances can be economical with CNC.
- Factor in quantity and lead time. A single prototype starts fastest with 3D printing; as quantity grows, CNC or molding can lower unit cost.
- If unsure, leave the process open in the RFQ and describe the purpose; Creators can quote with a process recommendation.
Common Pitfalls
- Paying for CNC precision on a visual prototype.
- Planning to print a load-bearing part in standard resin.
- Picking a process but writing tolerances independent of it.
- Expecting tooling or mass-production pricing on a one-off job.
Conclusion
Process selection is a decision across purpose, material, tolerance, and quantity. Carry the context into the RFQ and Fabberworks Creators will settle the best-fit process with you.